Celeros Flow Technology injects new life into forty year old SAGD pump to increase heavy oil manufacturing for customer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration customer, enabling them to increase production. The pump – a Mather & Platt BB5 – was greater than 40 years outdated and had been topic to numerous post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of high strain, excessive temperature steam to improve fluidity and allow the oil to be pumped to the surface. In order to spice up extraction on this venture, the client wanted to increase water temperatures from 90° C to 140° C. However, there were considerations that the present pump could not have the ability to deliver this requirement. Nozzle hundreds were a selected concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their most well-liked provider of some 20 years, for help.
Mather & Platt is one of several heritage pump manufacturers for which Celeros Flow Technology offers full lifecycle support1. Their aftermarket engineering staff undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction course of. The investigation revealed that the pump had suffered a variety of seal failures over time that had broken the stuffing field and affected operational effectivity. There had also been no maintenance interventions for many years – but the pump had by no means really failed.
เกจวัดแรงดันถังแก๊ส , Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the quality of the original pump that it had continued to function in such harsh circumstances and with no common maintenance over such a long time frame. More importantly, it gave us confidence that a thorough overhaul might obtain the desired enchancment in performance, saving the shopper the fee and lost manufacturing time that can be related to sourcing and installing a model new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal upgrade and Plan 23 seal flush to optimize pump efficiency. In addition, finite factor analysis was undertaken to confirm that the nozzle hundreds would stand up to the desired temperature enhance. As a end result, the pump is now able to delivering steam at the higher temperatures required. The seal upgrades ensure it meets the most recent specs.
Concludes Mike Golds: “We are actually happy with the outcome of the SAGD pump improve. It has not only achieved the specified production enhance for the customer, but also supplied a extra sustainable and cost-effective answer than total pump alternative. Using trendy engineering and analysis, we now have been able to give the prevailing pump a new lease of life and guarantee it’s going to proceed to perform well for lots of extra years.”
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