เกจวัดแรงดันน้ำ , a manufacturer of business oil filtration methods, has helped to significantly enhance the product quality of cold rolling sheets for its steel trade client, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing course of.
Filtramag’s integral dual circulate technology ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The firm had previously used a standard magnetic curler separator to protect its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic efficiency of just 6000 gauss, the collection efficiency was inadequate and important problems have been occurring with the standard of its finished merchandise.
An ECL is used inside the steel trade to help clean and strip the surface of the steel sheet of rolling mud by using an alkaline resolution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is simpler in cleansing cold rolled steel than typical cleaning processes, the instability of the chemical substances can and do cause issues.
Reduced effectiveness
Whilst a magnetic roll separator can supply a degree of safety within these circumstances, its effectiveness may be significantly decreased, resulting in contamination removing between 30-40%. Despite the magnetic roller being put in, the alkaline solution was still heavily saturated with dust particles and was affected by an unstable PH stage that combined have been resulting in significant rusting through the process leading to scratching of the ultimate product.
Filtramag+ presents fine particle extraction efficiency inside stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline resolution is paramount to make sure optimal efficiency of the ECL and simply having any magnetic filter or separator isn’t guaranteed to solve the ferrous contamination downside. The effectivity of the filtration is decided by the magnetic material type, dimension of the magnet, magnetic power and likewise the fluid move dynamics. A low energy magnet or minimal publicity to the fluid will not carry out to the required levels. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing by way of the magnetic roller.
Prolonging pump lifespan
It is important not only to make use of the right product for the method in query, however the greater degree of resolution safety supplies extra advantages, together with prolonging the lifespan of the pump as well as a reduction in associated costs associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, positioned on the return line, reduced contamination in this software throughout the alkaline resolution from 400mg/m2 to simply 30mg/m2 by removing the fine mud particles that have been causing problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and technique at KleenOil India explained: “The magnetic roller was not offering sufficient protection to the fluid in this utility, and it highlights the significance of selecting the proper technique of magnetic protection. Due to the fine particles circulating inside the alkaline solution, significant rusting was being created through the ECL process that was inflicting damage to the steel sheet. We recommended Filtramag+, a highly effective magnetic filtration system to our consumer as its ability to remove even the best particles from fluids would considerably enhance the problems that the business was facing. By installing the Filtramag+, our shopper was immediately provided higher ranges of safety in opposition to the harm that were being caused by the contaminated answer. We work frequently with Eclipse Magnetics high-performance products and all the time see significant, positive outcomes quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics presents high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it significantly effective to be used with materials which have lower magnetic permeability similar to forged iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow expertise ensuring that extraction charges are maximised as ferrous particles are exposed to the magnets twice on a single move by way of the filter.
As a results of the installation, the company is not affected by damaged completed parts, has decreased its scrappage and waste, as well as prolonging the lifetime of the pump.
FURTHER READING
Dewatering
Pumping station improves port drainage
Features
Construction
Bespoke HVAC answer for helium production plant
News
Energy Efficiency
Boulting Ltd improves pump station effectivity
Features
Oil & Gas
ITT Goulds launches pump with filter cartridge
News
Water & Wastewater
Celeros FT impellers help improve operational life
Features
General Processing
Extending the life of pumps and followers
Features
Share