Celeros Flow Technology injects new life into 40 yr outdated SAGD pump to extend heavy oil manufacturing for buyer

Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil restoration buyer, enabling them to increase manufacturing. The pump – a Mather & Platt BB5 – was more than 40 years outdated and had been subject to quite a few post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of high strain, high temperature steam to enhance fluidity and permit the oil to be pumped to the floor. In order to boost extraction on this venture, the shopper wanted to increase water temperatures from 90° C to 140° C. However, there were issues that the prevailing pump might not have the power to deliver this requirement. Nozzle loads were a selected concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their most well-liked provider of some 20 years, for help.
Mather & Platt is one of several heritage pump brands for which Celeros Flow Technology provides full lifecycle support1. Their aftermarket engineering team undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction process. The investigation revealed that the pump had suffered a selection of seal failures over time that had broken the stuffing box and affected operational effectivity. There had also been no maintenance interventions for decades – however the pump had never really failed.
เกจวัดแรงดัน1บาร์ , Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the standard of the original pump that it had continued to operate in such harsh conditions and with no regular maintenance over such a protracted time frame. More importantly, it gave us confidence that a thorough overhaul may obtain the desired enchancment in performance, saving the customer the price and misplaced manufacturing time that can be related to sourcing and installing a new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal improve and Plan 23 seal flush to optimize pump efficiency. In addition, finite element analysis was undertaken to confirm that the nozzle masses would face up to the desired temperature improve. As เกจวัดแรงดันแก๊สco2 , the pump is now capable of delivering steam at the larger temperatures required. The seal upgrades ensure it meets the latest specifications.
Concludes Mike Golds: “We are really happy with the result of the SAGD pump improve. It has not solely achieved the specified manufacturing improve for the client, but also offered a extra sustainable and cost-effective answer than total pump replacement. Using fashionable engineering and evaluation, we now have been in a position to give the existing pump a brand new lease of life and ensure it will continue to perform well for many extra years.”
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